Petrochemical & Chemical Plants . Projects . GAMA Holding . GAMA

Petrochemical & Chemical Plants

  • MA’ADEN SULPHURIC ACID PLANT PROJECT MA’ADEN SULPHURIC ACID PLANT PROJECT Raz Al Zawr - Jubail / SAUDI ARABIA Ma’aden (Saudi Arabian Mining Company)

    Construction Period

    32 Months (Oct 2007 - May 2010)

    Project Description

    Consists of 4 main sections; 3 sulphuric acid production plants, each with the capacity of 5,000 tons/day, and a common part serving to these 3 plants.

    Main Contractor

    Outotec GmbH

    Scope of Work

    Executed quantities;

    • Stone Column : 69,000 m
    • Concrete : 29,247 m3
    • Buildings : 2,872 m2
    • Structural Steel : 3,767 tons
    • Equipment : 15,329 tons
    • Piping : 1,768 tons
    • Painting : 1,644 m2
    • Insulation : 63,734 m2
    • Cable Laying : 335,028 m
    • Instrumentation : 1,077 pcs

    Notes

    This project is undertaken by GAMA Industry Arabia Ltd.

  • TASNEE POLYETHYLENE PLANT PROJECT TASNEE POLYETHYLENE PLANT PROJECT Jubail / SAUDI ARABIA TASNEE Petrochemicals (Saudi Ethylene & Polyethylene Company)

    Construction Period

    31 Months (June 2006 - January 2009)

    Project Description

    Civil, mechanical, piping, equipment erection, painting and insulation works of 400 KTA capacity of high density polyethylene plant & 400 KTA capacity of low density Polyethylene Plant Project.

    Main Contractor

    Tecnimont Arabia Limited

    Scope of Work

    1. Civil construction works;
      • 54,000 m3 concrete
      • 140,000 m2 formwork
      • 5,126 ton reinforcement
    2. Mechanical piping prefabrication and erection works;
      • 5,000 tons piping works (562,000 WDI - 243,000 Joint)
      • 674 tons pipe support fabrication & erection
      • 83,000 m2 painting works
    3. Structural steel works;
      • 7,100 tons steel erection
      • 890 tons steel supply, fabrication and erection
    4. Mechanical equipment erection works;
      • 8,100 tons equipment erection
    5. Insulation works;
      • 59,000 m2 piping insulation
      • 19,000 m2 equipment insulation

     

  • PETRO-RABIGH POLYETHYLENE PLANTS PROJECT / PC1 - PE PLANTS PETRO-RABIGH POLYETHYLENE PLANTS PROJECT / PC1 - PE PLANTS Rabigh / SAUDI ARABIA PETRORABIGH - (Saudi Aramco & Sumitomo Chemical Eng. J.V. - K.S.A)

    Construction Period

    26 Months (May 2006 - July 2008)

    Project Description

    Civil construction, structural steel erection, equipment installation, pipe prefabrication and erection, painting and insulation works for the two reactor buildings, process buildings, extrusion building, powder & pellet silo structures & silos, infrastructure, transformer stations and the other auxiliary buildings of the two polyethylene plants which are EPPE (Easy Process Polyethylene) and LLDPE (Linear Low Density Polyethylene) having production capacity of 250,000 Ton and 350,000 Ton per year respectively.

    Main Contractor

    Tecnimont Arabia Ltd. / Italy

    Scope of Work

    1. Civil construction works;
      • 24,000 m3 concreting
      • 3,000 m2 concrete paving
    2. Mechanical installation works;
      • 6,250 ton structural steel
      • 6,100 ton equipment
      • 220,000 WDI piping

     

    Notes

    This project was undertaken by GAMA Industry Arabia Ltd.

  • NATPET POLYPROPHYLENE PLANT ERECTION WORKS NATPET POLYPROPHYLENE PLANT ERECTION WORKS Yanbu / SAUDI ARABIA National Petrochemical Industrial Co. (NATPET)

    Construction Period

    24 Months (July 2005 - July 2007)

    Project Description

    Civil construction, structural steel erection, equipment installation, pipe prefabrication and piping, painting and insulation works for the reactor building, process buildings, extrusion building, silo, store house, sea water pool, infrastructure, transformer station and the other auxiliary buildings of the 400,000 Ton/year capacity Polyprophylene Plant.

    Main Contractor

    Tecnimont Arabia Ltd. / Italy

    Scope of Work

    1. Civil construction works;
      • 27,000 m3 concreting
      • 7,000 m2 concrete paving
    2. Mechanical installation works;
      • 2,500 ton Structural Steel
      • 4,500 ton Equipment
      • 1,700 ton piping (180.000 WDI)

     

  • SAFCO FERTILIZER PLANT CIVIL CONSTRUCTION SAFCO FERTILIZER PLANT CIVIL CONSTRUCTION Jubail / SAUDI ARABIA Saudi Fertilizer Company

    Construction Period

    18 Months (January 2004 - June 2005)

    Project Description

    Civil and underground works of SAFCO IV Ammonia/Urea Project.

    Main Contractor

    UHDE Arabia Ltd.

    Scope of Work

    Major bill of quantities;

    • Excavation: 199,304 m3
    • Concrete: 54,192 m3
    • Reinforcement: 4,900 tons
    • U/G Piping: 9,327 m
    • U/G Conduit: 6,804 m

  • REVAMPING PROJECT OF NAPHTHA STEAM CRACKING PLANT REVAMPING PROJECT OF NAPHTHA STEAM CRACKING PLANT Izmir / TURKEY Petkim Petrokimya Holding A.S.

    Construction Period

    29 Months (October 2002 - March 2005)

    Project Description

    Turn-key EPC (Engineering - Procurement - Construction) of the plant modifications (upgrading, demolitions and additions) relevant with revamping project for the expansion of the plant capacity from 400,000 ton/year to 520,000 ton/year ethylene.

    Main Contractor

    Consortium of GAMA and MES (Mitsui Engineering Shipbuilding Co. Ltd.)

    Scope of Work

    1. Civil works;
      • Excavation: 12,500 m3
      • Filling: 8,500 m3
      • Concrete: 10,000 m3
    2. Mechanical works;
      • Steel structure: 750 tons
      • Vessels, pumps, compressors: 2,750 tons
      • Furnace : 1,025 tons
      • Piping: 169,000 WDI
    3. Insulation: 19,500 m2
    4. Painting: 31,000 m2

  • PETROKEMYA POLYETHYLENE PLANT PETROKEMYA POLYETHYLENE PLANT Jubail / SAUDI ARABIA Petrokemya - Arabian Petrochemical Company

    Construction Period

    22.5 Months (October 2001 - December 2003)

    Project Description

    Engineering-Procurement-Construction of 4 industrial buildings with a total volume of 29,149 cubic meters and execution of complete civil and mechanical installation works for construction of new Polyethylene Plant having a production capacity of 800 KTA.

    Main Contractor

    SATEC - Saudi Toyo Engineering Company

    Scope of Work

    1. Civil/Building/Structure;
      • Excavation: 89,500 m3
      • Concrete: 32,000 m3
      • Steel Erection: 5,513 tons
    2. Equipment Erection 3,732 tons
    3. Piping Works;
      • A/G Metal: 277,000 WDI
      • U/G FRP: 20,000 WDI 
    4. Electrical Works;
      • Cable/Wire: 303,000 m
      • Rack/tray: 1,330 m
    5. Instrumentation Works;
      • Instrument: 1,222 nos
      • Cable/Wire: 234,000 m
      • Pipe/Tubing: 2,050 m
    6. Insulation: 11,700 m2
    7. Painting: 117,000 m2
    8. Process Control Building: 1,400 m2
    9. Substation No.18: 1,030 m2
    10. Substation No.19: 400 m2
    11. EG Building: 50 m2

  • IBN ZAHR POLYPROPYLENE II PROJECT IBN ZAHR POLYPROPYLENE II PROJECT Jubail / SAUDI ARABIA IBN ZAHR - Saudi European Petrochemical Company

    Construction Period

    22 Months (August 1999 - June 2001)

    Project Description

    The existing Polypropylene Plant (PP I) at IBN ZAHR complex in Al-Jubail, Saudi Arabia was extended by a new plant and associated facilities (PP II) to increase the polypropylene capacity to 320 KTA. GAMA has executed the turn-key erection of the PP II plant as a subcontractor to Saudi Arabian Parsons Ltd.

    Main Contractor

    Saudi Arabian Parsons Ltd.

    Scope of Work

    GAMA was responsible for the following activities;

    • Piping Works (170,000 WDI, 66,000 lm, 1,800 tons),
    • Steel Structure Erection (3,400 tons),
    • Equipment Erection (3,400 tons),
    • Internal Mechanical & Chemical Cleaning (15,000 lm),
    • Painting (47,000 lm),
    • Installation of mechanical utilities (HVAC, Fire Fighting, Plumbing, etc.) including material supply (6 bldg),
    • Civil/Architectural works including material supply (6 bldg.),
    • Fire proofing including material supply (3,300 m2),
    • Insulation including material supply (11,500 lm piping, 4,500 m2 equip.)
    • Tie-ins (101 ea.),
    • Trays & Packings (6 vessels),
    • Commissioning assistance.

  • UTILITY MODERNIZATION PROJECT OF EP-300 ETHYLENE PLANT UTILITY MODERNIZATION PROJECT OF EP-300 ETHYLENE PLANT Sumgait / AZERBAIJAN State Concern Azerichimia / Azerbaijan

    Construction Period

    21 Months (April 1999 - November 2000)

    Project Description

    The project consists of the construction of two boilers and steam turbine generator sets with a capacity of 2x240 ton/hour high pressure steam and 2x16.5 MW electric power. A common Water Treatment Facility has also been constructed to provide the necessary treated water to the plant. The produced steam and power shall be consumed by the existing Ethylene Plant at Sumgait. GAMA has performed the turnkey construction works of the plant as the subcontractor to Main Contractor Chiyoda of Japan.

    Main Contractor

    Chiyoda Corporation / Japan

    Scope of Work

    GAMA in this project has performed the following works:
    1. Supply and construction of civil works, including:
      • 3,200 m3 of reinforced concrete,
      • 900 m2 of building, consisting of control room, electrical rooms, turbine-generator hall, etc.,
      • Infrastructure, roads, fence and gates.
    2. Supply and erection of 220 tons of steel structure.
    3. Mechanical erection works including:
      • 2x240 ton/hour capacity boiler sets,
      • 2x16.5 MW capacity steam turbine-generator sets,
      • 80 m high steel stack,
      • 240 tons of piping,
      • Water storage tanks with a capacity of 11,000 tons,
      • 27,000 m2 of painting and 6,000 m2 of insulation.
    4. Complete electrical and instrumentation works with 4,800 m of cable laying.

  • EPOXY RESIN PLANT EPOXY RESIN PLANT Jubail / SAUDI ARABIA Arabian Industrial Development Company (NAMA) / Saudi Arabia

    Construction Period

    21 Months (July 1997 - April 1999)

    Project Description

    Turn-key construction of 19,700 tons per year capacity Epoxy Resin Plant including the port facilities and product pipeline.

    Main Contractor

    Mitsui Engineering and Shipbuilding Arabia Ltd. (MESAR)

    Scope of Work

    As a subcontractor to Mesar, GAMA was responsible for the followings;

    1. Supply and civil construction, including;
      • Site clearance, earthworks and piling
      • 11,250 m3 of reinforced structural concrete
      • 23,000 m2 formwork
      • Design, supply and construction of 9,000 m2 closed plant buildings,
    2. Mechanical erection works, including;
      • 600 tons of piping prefabrication and erection (97,500 WDI)
      • 1,100 tons of structural steel (fabrication and erection)
      • 900 tons of various equipment, vessels, heat exchanger
      • 22 km of 4" carbon steel product pipeline from port to site
      • 4 km of 8" carbon steel pipeline inside the port area
    3. Complete electrical and instrumentation erection works, including;
      • 39,000 m conduits
      • 3,400 m cable trays
      • 167,500 m cables
      • 197 pieces of various electrical panels
      • 4,500 m instrument tubing
      • 1,300 pieces of instruments, including calibration
    4. 37,000 m2 surface painting of structural steel, piping and various equipment, 
    5. Start-up and commissioning activities.

  • AKKIM HYDROGEN PEROXIDE PLANT AKKIM HYDROGEN PEROXIDE PLANT Yalova / TURKEY AKKIM Kimya Sanayii A.S. Yalova / Turkey

    Construction Period

    18 Months (June 1996 - December 1997)

    Project Description

    Manufacturing, construction and erection works of a Hydrogen Peroxide (H2O2), and Carbon Monoxide and Hydrogen plant.

    Main Contractor

    GAMA Industry Inc.

    Scope of Work

    GAMA was responsible for the following works;

    1. Reinforced concrete, steel structures, equipment, and piping detailed design, 
    2. Manufacturing and erection works, including;
      • 520 tons of steel structure
      • 105 tons (carbon steel) pipes and fittings
      • 50 tons (stainless steel) pipes and fittings
      • 100 tons (carbon steel) equipment
      • 185 tons (stainless steel) equipment
      • 280 tons of equipment erection (supplied by AKKİM)
      • Electrical equipment and instrumentation
    3. Insulation (hot/cold)
    4. Painting

  • CAUSTIC SODA PRILLING PLANT CAUSTIC SODA PRILLING PLANT Jubail / SAUDI ARABIA Arabian Industrial Development Co. (NAMA)

    Construction Period

    15 Months (January 1996 - March 1997)

    Project Description

    Turn-key construction of 50,000 tpa Caustic Soda Prilling Plant, including civil construction and electro-mechanical erection as well as structural steel fabrication, material supply for all civil construction works and for some electrical/instrumentation works.

    Main Contractor

    Mitsui Engineering & Shipbuilding Arabia Ltd. (MESAR)

    Scope of Work

    GAMA was responsible for the following works;

    1. Supply and civil construction, including;
      • 269 ea bored piles
      • 1,057 m2 vibroflotation
      • 3,050 m3 structural concrete
      • 11,500 m2 formwork
      • 450 tons rebar
    2. Mechanical erection works, including;
      • 780 tons structural steel (supply, fabrication)
      • 133 tons piping (21,000 WDI)
      • 8 km of 4" stainless steel pipeline
      • 420 tons equipment/vessel
      • 18,000 m2 sandblasting & painting
    3. Electrical installation works, including;
      • 11,000 m conduits
      • 1,000 m cable trays
      • 54,000 m cables
      • 200 ea panels
    4. Instrumentation installation, including;
      • 4,000 m conduits
      • 350 m cable trays
      • 14,000 m cables
      • 750 m tubings
      • 700 pcs instruments
    5. Start-up and commissioning activities

  • AKSA - ACRYLIC PLANT MODERNIZATION AKSA - ACRYLIC PLANT MODERNIZATION Yalova / TURKEY AKSA Akrilik Kimya Sanayii A.S. / Turkey

    Construction Period

    19 Months (November 1993 - July 1995)

    Project Description

    Erection of mechanical, equipment and installation of electrical/ instrumentation systems for the modernisation/capacity increase of AKSA Acrylic Plant, consisting of the following sections: Charge preparation unit, Polymerisation unit, Solvent unit, D.O.P unit, Autoclave unit, Packaging unit.

    Main Contractor

    GAMA Industry Inc.

    Scope of Work

    GAMA was responsible for the complete erection works, including:

    1. Mechanical works;
      • Fabrication and installation of 650 tons of structural steel
      • 1,400 tons of mechanical and technological equipment
      • 600 tons of piping, mainly of stainless steel
    2. Electrical and instrumentation works,
    3. 22,000 m2 of painting,
    4. 15,000 m2 of heat insulation,
    5. Commissioning assistance.

  • PETROKEMYA OLEFINS PROJECT - BLOCK U+YO PETROKEMYA OLEFINS PROJECT - BLOCK U+YO Jubail / SAUDI ARABIA Arabian Petrochemical Company (Petrokemya)

    Construction Period

    15.5 Months (February 1992 - June 1993)

    Project Description

    Turn-key construction and erection of Block U+YO in Petrokemya Olefins Plant.

    Main Contractor

    Mitsui Engineering and Shipbuilding Arabia Ltd.

    Scope of Work

    GAMA was responsible for the following works;

    1. Supply and civil construction works, including;
      • 18,000 m3 excavation
      • 2,300 m3 reinforced structural concrete
      • 9,000 m2 formwork
      • 190 tons reinforcing bar
      • Miscellaneous civil works
    2. Mechanical erection works, including;
      • 380 tons steel structure
      • 420 tons mechanical equipment
      • 700 tons process piping
      • 28 km of 6" and 13 km of 4" pipelines
    3. Complete electrical equipment and instrumentation works, including 66,500 m of cabling,
    4. 22,000 m2 of sandblasting and painting,
    5. Start up and commissioning.

  • PETROKEMYA OLEFINS PROJECT - CSA 2 PACKAGE PETROKEMYA OLEFINS PROJECT - CSA 2 PACKAGE Jubail / SAUDI ARABIA Arabian Petrochemical Company (Petrokemya) / S.Arabia.

    Construction Period

    20 Months (August 1991 - May 1993)

    Project Description

    Turnkey civil construction works of Olefins project CSA 2 package in Al Jubail, industrial city of Saudi Arabia.

    Main Contractor

    Mitsui Engineering and Shipbuilding Arabia Ltd. (MESAR)

    Scope of Work

    GAMA was responsible for the supply and construction of civil, structural and architectural works, including;

    • 100,000 m3 excavation including dewatering
    • 20,000 m3 reinforced structural concrete
    • 40,000 m2 formwork
    • 1,700 tons of epoxy coated reinforcing bar
    • 40,000 m2 epoxy lining of residue evaporation ponds
    • Erection of 1,000 tons of steel structure
    • 100,000 m2 asphalting for roads, paving and outside area
    • 1,200 m2 building including HVAC and electrical system installations

  • KROMSAN SODIUM BICHROMATE AND SODIUM SULFIDE COMPLEX KROMSAN SODIUM BICHROMATE AND SODIUM SULFIDE COMPLEX Mersin / TURKEY KROMSAN Chromium Components Industry and Trade Corp., Mersin / Turkey

    Construction Period

    21 Months (September 1982 - June 1984)

    Project Description

    Turn-key construction and erection of the 25,000 t/yr Sodium Bichromate and 8,500 t/yr Sodium Sulfide Complex. The scope of GAMA included civil construction, steel structure, stack, piping, mechanical and electrical installations of all equipment such as kilns, furnaces, electroprecipitators, pre-heaters, tanks, vessels, pumps and compressors, transformers and switch gears.

    Main Contractor

    GAMA Industry Inc.

    Scope of Work

    GAMA was responsible for the following works;
    a) Complete civil construction, 
    b) Complete erection, including;

    • 7,740 tons of mechanical equipment
    • electrical and instrument system
    • 740 tons of piping

    c) Complete insulation and painting, 
    d) Start-up and commissioning.

  • MERSIN SODA ASH PLANT MERSIN SODA ASH PLANT Mersin / TURKEY Soda Industry Corporation, Mersin / Turkey

    Construction Period

    1973 - 1975

    Project Description

    Erection of the 150,000 tons/ year capacity soda ash plant.

    Main Contractor

    GAMA Industry Inc.

    Scope of Work

    GAMA was responsible for the following works;

    • All civil and infrastructure works, 30,000 m3 reinforced concrete,
    • Fabrication and installation of 3,000 tons of steel structures, storage tanks, pressure vessels, 1,400 tons of conveyor systems, 1,600 tons of pipe fabrication,
    • Complete erection of 9,400 tons of equipment,
    • Complete electrical and instrument erection, 200 km of cable laying,
    • Start-up and commissioning activities.

  • PETKIM SYNTHETIC RUBBER PLANT PETKIM SYNTHETIC RUBBER PLANT Izmit / TURKEY Petrochemical Industry Corp. (PETKİM) - Izmit

    Construction Period

    1971 - 1974

    Project Description

    GAMA installed the electrical equipment and instruments for the Synthetic Rubber Plant in Izmit-Turkey.

    Main Contractor

    GAMA Industry Inc.

    Scope of Work

    GAMA was responsible for the following activities;

    1. Complete electrical and instrumentation erection including;
      • 300 km cable work
      • Equipment for 3 main control rooms and motor control centres
      • Intercommunication system
    2. Commissioning and testing

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